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CRANES AUSTRALIA
Eddy Current Testing (ET) — Cranes Australia

Inspection & Testing

Eddy Current Testing (ET)

Advanced electromagnetic inspection for rapid surface defect detection, material sorting, and testing through non-conductive coatings.

Overview

Eddy Current Testing (ET) is a highly specialized electromagnetic non-destructive testing technique utilized for inspecting electrically conductive materials. In the domain of crane maintenance and structural integrity, ET offers a distinct and powerful advantage: the ability to detect surface and near-surface cracks without the need to remove non-conductive surface coatings such as paint or epoxy. An alternating current is passed through a probe coil, creating an alternating magnetic field that induces localized electrical currents—eddy currents—within the test material. When these eddy currents encounter a discontinuity, such as a fatigue crack in a structural weld, their flow is disrupted. This disruption alters the impedance of the probe coil, providing a measurable signal on a digital display. Our AS/NZS ISO 9712 certified technicians interpret these impedance changes to pinpoint defects with extreme precision, making ET an invaluable tool for rapid, in-service monitoring of painted lifting assets.

Beyond surface crack detection, Eddy Current Testing is highly versatile, extending to the inspection of non-ferrous tubing (such as heat exchangers in heavy plant), material sorting based on electrical conductivity, and precise coating thickness measurements. For HSE managers and principal contractors looking to fulfill their PCBU WHS obligations while minimizing asset downtime, ET is a superior solution. Because structural paint systems do not need to be stripped and reapplied, the time and cost associated with statutory inspections are drastically reduced. Whether inspecting critical welds on an Elevated Work Platform (EWP) boom or assessing aerospace-grade lifting components, our Eddy Current Testing services deliver rapid, accurate, and fully compliant diagnostic data, adhering strictly to Australian Standards and ensuring the continuous, safe operation of your equipment.

Compliance Standards

  • AS 4544: Non-destructive testing - Eddy current testing for the detection of surface flaws in ferromagnetic welds
  • AS/NZS ISO 9712: Qualification and certification of NDT personnel
  • AS 2550.10: Cranes, hoists and winches - Elevating work platforms
  • ISO 17643: Non-destructive testing of welds - Eddy current testing of welds by complex-plane analysis

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Full Scope

What's Included

Every engagement includes comprehensive documentation, engineering sign-off, and compliance certification issued by registered engineers.

Weld Inspection Through Coatings

Detection of fatigue cracking in structural steel and aluminium welds without the costly requirement of removing and reapplying paint systems.

High-Frequency Surface Scanning

Rapid scanning of large conductive surface areas to identify microscopic surface-breaking defects and material degradation.

Material Sorting and Verification

Assessing electrical conductivity to verify alloy compositions, heat treatment conditions, and detect material mix-ups in critical components.

Non-Ferrous Tube Inspection

Internal inspection of heat exchanger and condenser tubes to detect pitting, corrosion, and wall thinning in plant machinery.

Coating Thickness Measurement

Precise measurement of non-conductive coatings (paint, anodising) over conductive base metals.

Advanced Impedance Plane Analysis

Utilisation of digital ET equipment to separate complex signals, distinguishing between actual cracks, lift-off variations, and material noise.

Comprehensive Diagnostic Reporting

Detailed documentation of inspection findings, signal evaluations, and code-compliant certification of asset integrity.

Industries We Service

Delivered across Australia's most demanding sectors — from Defence and Tier-1 construction to mining and ports.

Aviation & AerospaceElevated Work Platforms (EWPs)Power Generation (Heat Exchangers)Petrochemical & RefiningAutomotive ManufacturingDefence Infrastructure

Why Cranes Australia

The Difference That Matters

01

Inspect Without Stripping Paint

Significantly reduce inspection downtime and repainting costs by detecting cracks through existing coating systems.

02

Exceptional Sensitivity

Highly sensitive to minute surface cracks and metallurgical changes, particularly in non-ferromagnetic materials like aluminium.

03

Instantaneous Results

Digital impedance displays provide immediate, real-time feedback to our technicians during the scanning process.

04

Specialised Expertise

Complex ET requires highly trained personnel; our team holds advanced AS/NZS ISO 9712 certifications in electromagnetic testing.

Frequently Asked Questions

Answers to the most common questions we receive from procurement officers, project managers, and safety teams.

Ready to get started?

Our engineering team is available 24/7 for urgent requirements. Standard engagements are quoted within 4 business hours.

Or reach our mobile line: 0416 689 689

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